Trophy Tech India

Product features and applications

This series of products features a slower wire feeding speed, making them suitable for

applications that require stable and precise tension control, but with slower production speeds. They are widely used in precision manufacturing, optical communication and fiber networks, aerospace and automotive manufacturing, high-strength material production, and power cable industries.

Durable and stable Servo tensioner DS-CF series

a. Closed-loop servo control, stable tension output.
b. Classic model, reliable quality.
c. Slim design, suitable for confined spaces.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  DS-CF SERIES

 

HI-SPEED CLOSED LOOP SERVO TENSIONER DSX-TT SERIES

The DSX Series Features High Speed Closed Loop Servo Tensioners With A Maximum Wire-Feeding Speed Of

15 Meters Per Second. Its High-Speed/High Torque Dc Servo Motor And Built-In Adaptive Speed Control

Software Provides Fast Response To Rapid Changes In Coil Winding Speed And A Wider Tension Range For

High-Speed Precision Winding. Suitable For High Speed Precision Winding, Improve Winding Efficiency And Coil Quality..

 

The Series Operates With A Dc24v Power Supply, And Comes With Two-Stage Tensions Setting And Wire Breakage Detection.

 

ADVANTAGES :

a. Closed-loop servo control system paired with high-quality classic motors, ensuring stable tension output.

b. Maximum line speed 15m/s.

c. Used in winding applications where tension switching is not required

 

REQUIERMENTS : 

Power Supply : 24v

BASIC SPECIFICATIONS OF DSX-TT SERIES

 

PULSE SERVO TENSIONER (WITH REAL TIME TENSION DISPLAY) DS-ETK-C SERIES

With a pulse motor, a tension control system and a tension measurement system all packed within the body casing, the DS-ETK-C series is compact in design. The Sensitive and quick response feedback control system provides precise, stable and consistent tension for high-speed quality winding. Two different tension values can be set. It also features a built-in tension measurement system. The real time display of the value provides a clear and convenient way to observe the winding tension, aiding in better control of product quality. The series comes with two stage tension setting and wire breakage detection. The real time display of the value provides a clear and convenient way to observe the winding tension, aiding in better control of product quality. It also features a built-in tension measurement system. Two different tension values can be set. The Sensitive and quick response feedback control system provides precise, stable and consistent tension for high-speed quality winding.

Classic servo tensioner DS-ETK series

a. Closed-loop servo control, stable tension output.

b. Classic model, reliable quality.

c. With the cylinder, the tension can be switched between two stages.

d. Maximum line speed 10m/s.

e. Equipped with an LED digital display, making it easy to monitor data and track winding tension in real time.

REQUIERMENTS :

Power Supply : DC 24V / DC 48V

Compressed air : 5kg/cm2

Weight (kg) : 2.5kg

Dimensions (mm) : 318mm*185mm*81mm

BASIC SPECIFICATIONS OF DS-ETK-C SERIES

SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

HI-SPEED CLOSED LOOP SERVO TENSIONER  NEF SERIES
This Series Features High Speed Closed Loop Servo Tensioners With A Maximum Wire-Feeding Speed Of 15 Meters Per Second. Its High-Speed/High Torque DC Servo Motor And Built-In Adaptive Speed Control Software Provides Fast Response To Rapid Changes In Coil Winding Speed And A Wider Tension Range For High-Speed Precision Winding. Suitable For High Speed Precision Winding, Improve Winding Efficiency And Coil Quality.

Advantages :

a. Equipped to effectively maintain consistent quality of winding products.
b. Supports a maximum winding speed of 15m/s, meeting the requirements of high-speed winding operations.

c. Combines tension control and tension measurement functions, with the ability to send real-time tension data via RS485 communication.

d. Features a high-definition LED display for real-time tension monitoring, providing convenience for users.

e. Equipped with a cylinder, allowing two-stage tension switching through control of the solenoid valve when connected to air pressure above 0.4 MPa, enabling quick and convenient tension adjustment. Equipped  with a built-in constant tension control system, ensuring stable and balanced tension output

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  NEF SERIES

 

Product features and applications

The series are equipped with wire break detection functionality, which can continuously monitor the operating status of the tension system. If a wire break or other faults occur, the tensioner immediately detects it and triggers an alarm to notify the operator, thereby effectively preventing production losses or downtime caused by wire breaks. This feature is crucial for ensuring the stability of the production process and the quality of the products, especially in industrial applications with high precision requirements.

This series of tensioners can communicate with the upper-level system via the CAN interface, enabling bidirectional data exchange:

•Sending data to the upper-level system: The tensioner can transmit real-time tension, equipment status, and other data to the upper-level system through the CAN interface, facilitating real-time monitoring and data recording.
•Receiving commands from the upper-level system: The upper-level system can send control commands to the tensioner via the CAN interface, such as adjusting tension parameters or starting/stopping the device, allowing for centralized control and optimized operations.

This bidirectional communication improves the automation level and flexibility of the system, enabling more precise control and data analysis.

 

a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.
b. Supports a maximum feeding speed of 15m/s.
c. Using CAN communication.
d. LED display.
e. By switching between the main tension and the attenuated tension, two-stage tension products can be wound.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  REF SERIES

AC SERVO TENSIONER ASV-DF-C15-JA SERIES

The ASV-DF series tensioner features a high-speed and high-torque AC servo motor, fast response and an accurate feedback system to provide high speed and quality winding for a medium size wire’s tension requirements. The series operates with AC220V power supply, and comes with two-stage tension setting and wire breakage detection.

Advantages

1. Precise, stable and consistent tension control

2. Two stage tension setting; simple switching between main tension and second tension

3. Wide tension range

4. Simple tension setting

REQUIERMENTS :

Weight (kg) : 10kg

Maximum tension : 5000g

Selection of main tension spring : 51-1#, 52-2#, 53-3#, 54-4#

Dimensions (mm) : 404mm*357mm*184mm

Power Supply : AC 220V

Compressed air : 5kg/cm2

Basic Specifications of ASV-DF-C15-JASeries

 

PULSE SERVO TENSIONER DS-TK-C SERIES

The DS-TK-C pulse servo tensioner features a sensitive and quick response feedback control system, providing precise, stable and

consistent tension for high-speed quality winding. Its Pulse motor and control system are packed within a body casing made by molded

ABS plastic. Its design is solid, compact and lightweight. It operates with DC power (24V or 48V, depending on its model) and comes with

 two stage tension settings and wire breakage detection. The DS-TK-C series offers the following wire speed versions : 7m/sec , 10m/sec

 and 12m/sec.

ADVANTAGES :

•Precise, stable and consistent tension control for quality winding.
•Two stage tension settings;  switch between main tension and
•second tension is simple.
•Dual spring tension control, wide tension range.
•Adjustment knob and scale are positioned at the front, easy
•adjustment for both main and second tension.
•Built-in wire breakage detection.
•Reliable and require low maintenance.

BASIC SPECIFICATIONS OF DS-TK-C SERIES

HI-SPEED CLOSED LOOP SERVO TENSIONER  RCF SERIES

RCF Series It combines both tension control and tension measurement functions. with open communication, it can interface with our tension communication box, which then transmits real-time tension data externally. The tension communication box supports multiple communication protocols, including , Ethernet, and RS485 etc

Fast Communication Servo Tensioner RCF Series

a. The built-in constant tension control software can ensure stable tension output.

b. Supports a max winding speed of 15m/s, meeting the requirements of high-speed winding operations.

c. It combines both tension control and tension measurement functions. open communication, it can interface with our tension communication box, which then transmits real-time tension data externally. The tension communication box supports multiple communication protocols, including Can open, Ethernet, and RS485 etc.

d. Equipped with high-definition LCD display;  the display content is more abundant, convenient for customers to understand the specific tension information during winding processing;

e. Equipped with a cylinder, allowing two-stage tension switching through control of the solenoid valve when connected to air pressure above 0.4 MPa, enabling quick and convenient tension adjustment

Product features and applications

Compared to the NEF series, the RCF series offers more diverse communication options, supporting CANopen, Ethernet, and RS485 protocols. Especially with CAN open communication, it enables high-speed and complete data transmission, making it an indispensable tool in the era of Big Data.

Additionally, the RCF series features a larger screen that displays critical information such as device address, real-time tension, and set tension, significantly improving work efficiency.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  RCF SERIES

 

HI-SPEED CLOSED LOOP SERVO TENSIONER  NETT SERIES

NETT Series Compared with the NEF series, the NETT series has no cylinder, a simple structure, and can achieve stable wire feeding by manual adjustment without complicated operations.

Servo Tensioner With Real-time Tension Measurement And Display NETT

a. Equipped with a built-in constant tension control system, ensuring stable and balanced tension output to effectively maintain consistent quality of winding products.
b. Supports a maximum winding speed of 15m/s, meeting the requirements of high-speed winding operations.
c. Combines tension control and tension measurement functions, with the ability to send real-time tension data via RS485 communication.
d. Features a high-definition LED display for real-time tension monitoring, providing convenience for users.
e. Equipped with a cylinder, allowing two-stage tension switching through control of the solenoid valve when connected to air pressure above 0.4 MPa, enabling quick and convenient tension adjustment.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  NETT SERIES

HI-SPEED CLOSED LOOP SERVO TENSIONER RCTT SERIES

This series of tensioners adopts DC brushless servo motor and high-precision tension control technology, and has the characteristics of high control precision and wide control range. The broken wire detection function can meet the needs of ultra-high-speed and high-precision winding, and can effectively improve the winding efficiency and coil quality.

a. Equipped with a digital stabilization system, it can filter out noise with high precision and provide stable tensionb.

b. Max feeding speed: 15m/s.

c. Through CANopen communication, it can connect with our communication box, which then transmits real-time tension data externally. The tension communication box supports multiple communication protocols, including CANopen, Ethernet, and RS485 etc.

d. A richly detailed LCD display interface provides users with comprehensive information at a glance, enhancing usability and efficiency.

Product features and applications

Compared with the RCF series, the RCTT series is simpler to operate and the tension can be adjusted by twisting the knob.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  RCTT SERIES

 

HI-SPEED CLOSED LOOP SERVO TENSIONER  DS-DF SERIES

The DS series pulse servo tensioner features pulse motor as the source of torque control torque, its sensitive and quick response feedback control system, providing precise, stable and consistent tension for high speed 

quality winding. Selected models of this series come with real-time tension measurement and display, provides a clear and convenient way to observe the winding tension, aiding in better control of product quality.

Built-In tension feedback and stabilizing  control system, providing precise and consistent tension; Pulse 
motor driver is integrated into internal controller. Two stage tension setting and wire breakage detection.

Advantages :

- High speed operation under high torque conditions, Stable tension

- Wide selection of wire travel speed, maximum 12 m/s

- Clear LED status indicators

- Dual scale display, easy adjustment of main tension and second tension

- Dual spring tension control, wide tension range

- Built-in Adaptive Speed Control

- Built-in wire break detection and alarm output

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  DS-DF SERIES

 

HI-SPEED CLOSED LOOP SERVO TENSIONER  NSX-ETT SERIES

The NSX Series Features High Speed Closed Loop Servo Tensioners With A Maximum Wire-Feeding Speed Of 15 Meters Per Second. Its High-Speed/High Torque DC Servo Motor And Built-In Adaptive Speed Control Software Provides Fast Response To Rapid Changes In Coil Winding Speed And A Wider Tension Range For High-Speed Precision Winding. Suitable For High Speed Precision Winding, Improve Winding Efficiency And Coil Quality.

The Series Operates With A Dc24v  Power Supply, And Comes With Two-Stage Tensions Setting And Wire Breakage 

Detection.

High precision servo tensioner NSX-ETT series

a. Featuring a high-quality brushless servo motor combined with a specially designed drive system, it ensures the wire guide wheel operates smoothly at high speeds with balanced and stable tension.

b. Active wire feeding ; Maximum feeding speed 15m/s.

c. The LED screen displays real-time tension, allowing for immediate monitoring of the current production status.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF NSX-ETT SERIES

 

Servo Tensioner - NSX-TT Series

Intro:This Machine Adopts Dc Servo Motor, And Realizes Constant Tension Output Through Adaptive Control Technology.

 

 

 

Product Presentation

NSX-TT Model Selection: 

** Specifications Are Subject To Change Without Notice.

Product features and applications

The RETT series has no cylinder, so it can achieve stable wire feeding by manual adjustment without complicated operations.

This series of tensioners has single-stage tension control and wire break detection functions, which can effectively improve winding efficiency and coil quality

RETT Series
 a. Equipped with a built-in high-quality motor and precise algorithms, the system can achieve accurate and stable tension control.

b. Supports a maximum feeding speed of 15m/s.
c. Ultra-high precision sensors can achieve accurate measurement and send real-time data via RS485 communication.

d. LED display.
e. High-cost performance, suitable for winding products with only one-stage tension.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  RETT SERIES

Product features and applications

•Double spring structure skillfully increases the controllable range of tension
•High-quality carbon tension rods are durable and long-lasting
•The design boasts a steady and elegant appearance, combining practicality and durability. Its surface is resistant to dirt and wear, making it easy to maintain and ideal for long-term use in demanding environments.

•This series uses a mature closed-loop control system with high tension control precision. •Suitable for fine wire winding applications requiring precise and smooth winding, such as relays, transformers, precision electronics, robotics, and medical devices.

High cost performance servo tensioner DSX-TK series

a. Proven in the market for nearly a decade, delivering stable and reliable performance.

b. Maximum line speed 15m/s.

c. Low cost and easy maintenance.

d. Low failure rate and long service life.

REQUIERMENTS :

Power Supply : DC 24V /48V

BASIC SPECIFICATIONS OF  DSX-TK SERIES

 

Product features and applications

This series uses a mature closed-loop control system paired with high-quality motors, ensuring stable tension and long-lasting durability.Suitable for various fine wire winding applications, such as relays, transformers, precision electronics, robotics, medical devices, and more.

The appearance is designed with a minimalist and fluid style, combining elegance with practicality. The simple structure is thoughtfully engineered, making it easy to operate with minimal effort and ensuring user-friendly interaction, even for those with limited technical experience.

Space-saving servo tensioner DSH series

a. Closed-loop servo control system paired with high-quality classic motors, ensuring stable tension output.

b. Suitable for slow winding. Maximum line speed 7m/s.

c. We offer two models to choose from: one with a display screen and one without.

REQUIERMENTS :

Power Supply : DC 24V

BASIC SPECIFICATIONS OF  DSH SERIES

Product features and applications

Featuring a high-quality brushless servo motor combined with a specially designed drive system, it ensures the wire guide wheel operates smoothly at high speeds with balanced and stable tension.

This series features the latest servo control and drive system, specifically developed for tension control, ensuring high precision in operation.

it is suitable for fine wire winding applications requiring precise and smooth winding, such as motor stators, rotors, transformers, robotics, medical devices, and other industries with strict winding quality requirements.

Two-stage servo tensioner DSX-CF series

a. Featuring a high-quality brushless servo motor combined with a specially designed drive system, it ensures the wire guide wheel operates smoothly at high speeds with balanced and stable tension.

b. Maximum feeding speed 15m/s.

c. The resin housing ensures lightweight construction, reducing transportation costs.

d. Low failure rate and long service life.

REQUIERMENTS :

Power Supply : DC 24V

BASIC SPECIFICATIONS OF  DSX-CF SERIES

Product features and applications

GEC Series

Flexible Adjustment Function: The tension range is highly adjustable, with a maximum stable output of 7KG tension. It is suitable for a variety of industrial applications and can be flexibly adjusted according to customer requirements to meet different production process needs.

The series products are widely used in new energy resources, automobile manufacturing, aerospace fields.

High Torque Servo tensioner GEC series

a. Latest Tension Control system: The latest developed servo control system ensures accurate and stable tension adjustment.

b. Flexible Adjustment Function: The tension range is highly adjustable, with a maximum stable output of 7KG tension. It is suitable for a variety of industrial applications and can be flexibly adjusted according to customer requirements to meet different production process needs.

c. Flexible switching: can achieve eight-stage tension switching

d. Exceptional Durability and Reliability: Made from high-strength, durable materials, the system ensures long-term stability during use. Even in harsh environments, it maintains outstanding performance.

REQUIERMENTS :

Power Supply : DC 48V

BASIC SPECIFICATIONS OF  GEC SERIES